Many bobblehead lovers are curious regarding how custom bobble heads is generated and why it always takes weeks to create one. In a top level, there are four steps involving in making a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Just before getting into information of each step, it can be worth mentioning that the process described is perfect for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This step requires a mastery of hand sculpting skills. It is usually completed by skillful artists, who most often have numerous years of experience doing hand sculpting based upon provided photos or reference objects. It might take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it could take more than a couple of days. As soon as the initial sculpting is completed, the consumer will have the opportunity to check its photos. Making changes is pretty simple and easy , quick at this stage. However, it will probably be more costly to request a change with a later stage since the whole sculpture should be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully if the bobblehead maker is asking for comments. Should you be unclear, you need to demand more photos or demand clarification. By doing that, you may spend more time upfront, but you will also minimize the chance of needing to offer the bobblehead reworked later and achieving to pay more. Also, the individual must be aware that a custom bobblehead doll is created according to submitted photos instead of a live person. Therefore, the expectation must be set properly about the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method through which the primary sculpture from your previous process will be utilized as basics to construct the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will likely be placed on the surface of the initial sculpture. A soft silicone coating which takes the contour of your sports bobbleheads will probably be formed as soon as the gel dries. Then, a plaster coating will be applied on the surface of your silicone coating. The plaster coating will become a hardened cast after the drying process. Subsequently, the initial sculpture will be removed from the silicone coating. After the preparation work is done, melted resin will be injected in the emptied silicone coating to form the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin inside the desired shape before it can be solidified. When the resin becomes solid, it will be taken out by opening the plaster and peeling off of the silicone coating. At this point, a raw bobblehead doll has been created.
3. Polishing (a person to three working days)
A raw bobblehead is just not able to be painted. It has grease on its surface that must be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process will result in poor painting down the road. Polishing a bobblehead doll also takes a decent level of craftsmanship. Because its shape and curvature will vary from a to a different, this method still cannot be standardized and automated. In addition to eliminating the grease and smoothing the surface, refining the raw bobblehead details manually might be necessary. As a result of tolerances stemming from your molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead once the initial polishing, and also this process should be reiterated. If it is determined how the defects cannot be fixed, the entire raw bobblehead should be scrapped.
4. Painting (a person to three working days)
Painting will not be as basic as it appears to be. The first step is to blend base colors to create colors the consumers desire. The grade of the blended colors is vital, as it features a large effect on the aesthetic part of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the specified colors with good quality for wedding bobbleheads are often very time-consuming. Secondly, painting is performed by using the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on the clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are put on a bobblehead doll for its head and the body, it may be assembled using a spring with glue on ends. Obviously, utilizing the spring is the reason why the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading these has already established an improved understanding of the standard procedure of setting up a custom bobblehead doll. Having a better idea of this process, a consumer can better plan his or her next buying a custom bobblehead doll.